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Manufacturing Engineer - PCB Assembly (SMT)

Contract-to-Hire | Onsite | Madison, WI
Pay Rate: $50-65/hour (W2, based on experience)
Duration: 6-month contract with intent to convert

About the Opportunity

This is an onsite, contract-to-hire opportunity for a senior-level Manufacturing Engineer to play a key role in automated PCB assembly operations, with strong potential for permanent conversion.

Role Overview

The Manufacturing Engineer - PCB Assembly (SMT) supports and optimizes automated printed circuit board (PCB) assembly processes, with a primary focus on Surface Mount Technology (SMT). This is a senior engineering role responsible for programming, validating, and troubleshooting automated assembly equipment to ensure high quality, yield, and manufacturability.

Key Responsibilities

PCB Assembly Process Ownership

• Lead and optimize automated PCB assembly processes, primarily SMT
• Support through-hole, reflow, inspection, and test operations as needed
• Drive improvements in process capability, yield, and long-term reliability

Equipment Programming & Optimization

• Program and support off-the-shelf automated PCB assembly equipment (e.g., Mycronic MY300, MYDATA MY19)
• Review engineering files and configure machine programs for accurate component placement and execution
• Validate programs through controlled runs and documented process verification

Machine Interaction & Validation

• Manually feed PCBs during setup, validation, and troubleshooting to verify programs and resolve issues
• Initiate and monitor machine runs via computer interface (keyboard/screen)
• Observe machine operation through protective glass enclosures with safety interlocks
• Partner with production operators, who handle routine day-to-day machine operation

Troubleshooting & Root Cause Analysis

• Lead complex PCB-level troubleshooting and defect analysis
• Diagnose placement, solder, and process-related issues
• Implement corrective actions and return optimized programs to production

Design for Manufacturability (DFM)

• Partner with design teams to conduct DFM reviews
• Provide actionable feedback to ensure PCB designs are optimized for automated assembly

Documentation & Technical Leadership

• Develop and maintain PCB assembly and process documentation
• Mentor junior engineers and technicians
• Evaluate new equipment, materials, and process improvement opportunities

Required Qualifications

• Bachelor's degree in Engineering (Electrical, Manufacturing, Industrial, Mechanical, or related)
• Strong hands-on experience with SMT processes and automated pick-and-place equipment
• Proven troubleshooting, root cause analysis, and problem-solving skills
• Ability to work independently while providing technical leadership

Preferred Qualifications

• Experience with Mycronic / MYDATA SMT platforms
• Experience with AOI, reflow profiling, and inspection processes
• Prior experience mentoring engineers or technicians

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